Title: Rheological Characterization of Hydraulic Fracturing Fluids Using a Large, High Pressure Slot Flow Apparatus.

Author(s): N. Goel, B.N. Rao, R. Subramanian and S.N. Shah, The University of Oklahoma and D.L.Lord, Halliburton Energy Services

Presentation: Society of Rheology Annual Meeting

Location: Galveston, Texas USA

Date: February 19, 1997

Abstract: Accurate rheological characterization of fluids commonly encountered in hydraulic fracturing treatments is achieved through a large, high pressure slot flow apparatus. The apparatus is installed at the FFCF, University of Oklahoma, and its construction and operation are jointly supported by the Gas Research Institute (GRI) and the U.S Department of Energy (DOE). The apparatus consists of a vertical, variable width (0-1.25 in.), parallel-flow cell that simulates the fracture geometry and is capable of operating at elevated temperatures (up to 250 degrees F) and pressures (up to 1200 psi). The internal dimensions of the slot are 7 ft. (2.13m) high and 9.3 ft. (2.84m) long and the fluid enters and exits the slot through perforation manifolds representative of a wellbore. The fluid mixing and pumping equipment is chosen such that the field conditions are represented as closely as possible. Both thermal and shear conditioning of the fluid are achieved through a combination of a low shear heat exchanger and high shear coiled tubing (1.18 in. ID; up to 5000 ft.). The shear and temperature effects on the fluid are estimated by a series of pressure transducers and thermocouple leads placed at strategic locations in he flow path. In addition, differential pressure transducers along the length of the slot are utilized for the rheological characterization of the fracturing fluids. The fluids investigated include both linear polymer solutions and crosslinked gels such as Guar and Hydroxypropyl Guar (HPG) as well as sand slurries. The results on rheology of the linear polymer solutions and borate-crosslinked Guar gel analyzed on different days show excellent agreement confirming the repeatability of the slot rheology data. Further, the variable gap width capability of the slot was used to observe the wall slip characteristics of borate-crosslinked Guar gels. The experiments performed using a testing procedure developed at FFCF to study this phenomena show that the slot viscosities overlap at different gap widths. The effects of pH, temperature, and shear history are also studied in the present investigation and a pH value is found to exist at different temperatures for which the fluid is shear history independent. Finally, the comparison of the slot measured viscosities with conventional rheometer measurements show poor agreement in the viscosities.